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Intelligent Digital Inspectors

BrainCreators delivers intelligent digital inspectors that automate visual inspection tasks.

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Surface Inspectors

A Digital Surface Quality Inspector
A Digital Road Surface Inspector
A Digital Radar Image Inspector
A Digital Inspector for quality control
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Object Inspectors

A Conveyor Belt Item Inspector
A Digital Apparel Inspector
Create your own digital inspector
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Spatial Inspectors

A GDPR compliant crowd inspector
A Digital Airport Asset Inspector
Become a domain partner
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About us

BrainCreators' Digital Inspectors are like super-powered employees who are trained on our BrainMatter platform so you can scale your business more Effectively & Cost Efficiently.

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Accelerate with our powerful partner ecosystem
Catch the latest news about Digital Inspectors
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Intelligence Digital Inspectors
powered by Artificial Intelligence

Our clients and partners in various industries transfer their expert knowledge and skill to the BrainMatter platform to develop scalable Digital Inspectors.

BY INDUSTRY

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Visual inspection of physical and organizational structures and facilities
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Visual inspection of goods on large scale production lines
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Visual inspection of indoor and outdoor places & spaces
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Visual inspection for products, stores, and warehouses
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Visual inspection in smart cities, public transport and event spaces
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Visual inspection of pipes, cables, and power lines

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Resources

Explore E-books, whitepapers and more

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AI in practice

A knowledge hub for everything related to digital inspectors and the AI that powers them

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Podcasts

The Automagic Podcast

Available eBooks

Employing intelligent automation for better business operations
Digital Inspectors accelerate workflows at lower costs.
How to use Artificial Intelligence (AI) without a degree in data science

The 7 habits of highly effective asset management
3 Successful Business Cases in Infrastructure
Revolutions in civil infrastructure management

Tata Steel

A Digital Inspector for steel quality control

higher quality, reduced risk 

Manufacturing operations aim to deliver the highest quality during the production or assembly process. Over half of quality checks involve visual confirmation to ensure parts are located correctly, have the right shape or colour and are defect free.

The pickling line is the last step before steel is sold to the market, therefore at each of the five round-the-clock shifts a human inspector continuously monitors the strip after pickling. Surface defects are flagged and determined according to the type of defect, resulting in inefficient, manual, work in a hazardous environment.

The earlier issues are detected and more frequently they are checked, the better they can be addressed, reducing emergency repairs that shut down machines and cause customer dissatisfaction. By automating visual quality inspection manufacturers will save time and money and improve customer satisfaction.

“BrainCreators were always open and transparent about intelligent automation, only promising what they could achieve without the usual hype stories about AI”

Johan Bernard, Manager Process Engineering, Tata Steel Europe

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Perceive

The Digital Steel Inspector looks at nearly 50 million images per day. Images are taken at fast intervals by an array of camera's on the line.

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Decide

The digital inspector automatically detects the highest priority defect classes, applying a continuous learning loop to extend its capabilities.

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Respond

The inspector's output directly triggers the correcting of defects, adjusting of quality-based pricing, and halting machines in case of danger, preventing downtime.

Digital Inspector for Steel production

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Digital inspectors run and learn on our BrainMatter platform. BrainMatter contains an intelligent learning module powered by active learning. This greatly reduces the burden of creating examples to learn from, only selecting the most informative defects for the classifier. This effectively solved the so called “needle in the haystack” problem that inspectors were previously faced with.

  • Improving prediction accuracy, consistency and real-time results across a range of products
  • Eliminating quality problems at the edge
  • Decreasing the number of checks performed by experts
  • Increasing worker safety and their ability to comply with ever changing health and remote working regulations
  • Running production 24/7 without interruption
  • Ease of use with a 100% browser based user interface, shortening time to value
  • Increasing customer satisfaction

Challenges

  • Human inspection requires a high level of expertise, but skilled experts are becoming very scarce
  • Inspecting the production line 24/7 without ever looking away is impossible
  • There often is no consistent overview of product quality, causing customer returns and refunds

Solutions

  • Automated monitoring of the production line without any interruptions
  • Multi-camera interpretation for additional accuracy under different angles
  • Triggered responses to prevent downtime or more severe damages

Benefits

  • Real-time error detection on the production line without a human expert on the floor
  • Faster computing capabilities allowing a production speed increase
  • An accurate overview of detected defects rendering an overall quality assessment

Discover our Digital Inspectors for:

Public Sector

Surveillance of public spaces, transport and infrastructure are crucial to maintain a sense of safety and well being

Infrastructure

Digital inspectors streamline infrastructure construction and maintenance

Related business functions